Laser-cut box generator

Laser-cut tray with compartments: open-top tray, X and Y dividers and sheet layout

An organiser tray is a finger-jointed bottom and four walls, with loose dividers that split the inside into a grid. This page lists the parts the generator draws and shows how it packs them on a sheet.

The parts of an open tray

Where dividers cross they get half-lap slots, half the height deep. They are not jointed into the walls: they rest on the bottom between them.

How the sheet layout is made

Parts are sorted tallest first and placed left to right in rows, without rotation. A part that would pass the right margin starts a new row. There is a 5 mm margin around the sheet and a gap between parts, 3 mm by default. The generator reports the area the rows need and warns you when it is larger than your sheet. It does not nest parts inside each other, so a hand-made layout can use less material.

Worked example: 200 × 150 × 50 mm, six compartments

Open tray, inner 200 × 150 × 50 mm, 3 mm sheet, kerf 0.2 mm, target finger width 12 mm, two dividers along X and one along Y. The outer size is 206 × 156 × 53 mm. The edges get 17 segments along the width, 13 along the depth and 5 along the height. Each compartment is 64.667 × 73.5 mm.

Part Pieces Drawn size with kerf Row
Bottom1206.2 × 156.2 mm1
Front and back walls2206.2 × 53.2 mm1 and 2
Left and right walls2156.2 × 53.2 mm2
Divider along Y1200.2 × 50.2 mm3
Dividers along X2150.2 × 50.2 mm3

On the default 600 × 400 mm sheet these eight parts take three rows. The widest row ends at 529.6 mm, so with the margin the layout is 534.6 mm wide. Its height is 5 + 156.2 + 3 + 53.2 + 3 + 50.2 + 5 = 275.6 mm, and it fits the sheet. An automated script generates this tray and checks that no two parts are closer than the gap.

Free generators exist

Free and open-source box generators exist, and some draw trays with dividers too. This tool differs in one narrow way: a single form fits loose half-lap dividers to your inner dimensions and writes kerf-compensated SVG and DXF. If a free tool already draws the tray you want, use it.

Read this before you buy or cut

  • Dimensions. You enter the inner width, depth and height. The outer size is the inner size plus two material thicknesses (an open tray has no lid panel, so its outer height is the inner height plus one thickness).
  • Not test-cut. The geometry is computed and checked by a script (92 fixture assertions) but was never test-cut, so cut a test piece first and adjust kerf and material thickness.
  • Made by AI agents. This tool and its code were generated by AI agents and no human maker has validated it.
  • Price: $9 USD one-time.
  • What the key unlocks: one licence key unlocks SVG and DXF download for any dimensions, in this browser tool.
  • Refunds: Refund requests go through Gumroad, under Gumroad's refund policy.
  • Free without a key. The form, the preview, the part list and the sheet size.

Open the box generator